Steel Flange Fitting Manufacturing Company Streamlines Operations with SAP AMS

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Overview

This company, located in Tarapur, Maharashtra, India, manufactures and exports flanges and fittings made of carbon steel, alloy steel, and stainless steel. They also have a presence in the USA. Their product range includes blind flanges, weld neck flanges, slip-on flanges, socket weld flanges, threaded flanges, lap joint flanges, and stub ends. They ship their products to more than 30 countries worldwide.

However, to address challenges in coordinating manufacturing and planning for timely deliveries, the company implemented SAP AMS for enhanced synchronization and efficiency.

Industry

Manufacturing

Region

India

company size

200+ employees

Business challenges

  • Required a dependable ERP system for planning, scheduling, procurement, production, sales, logistics, and finance.
  • Need for synchronization in manufacturing and planning to ensure more on-time deliveries.
  • Multiple platform usage, including traditional Excel, for managing business transactions.
  • Complexity in organizational structure hinders real-time access to detailed and accurate operational and financial information.
  • Emphasis on an ERP solution to address challenges in coordinating various business functions.
  • Difficulty in streamlining operations and enhancing overall efficiency across units.

Innovative solutions

Being a trusted SAP Gold Partner, Accely has transformed various industries with its innovative solutions. Since every business is different, our experts are aware that every industry requires an individual approach to satisfy client and business goals. With our comprehensive approach and tailored solutions, you can lead your company towards a holistic transformation.

Our expertise, global presence, and relentless dedication can be revolutionary for modern enterprises.

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We Implemented

SAP S/4HANA 1809 (On-Premise) AMS for multiple modules: PP/DS, FICO, SD, MM, QM, PM, TM, HCM.

We Focused

On enhancing Production Planning and Detailed Scheduling (PP/DS) through the chosen SAP S/4HANA version.

We Offered

Comprehensive coverage of key business functions like finance, sales, logistics, quality management, and human capital management.

We Aimed

At leveraging the capabilities of SAP S/4HANA 1809 for improved operational efficiency and performance across various departments.

Customer Stories

Business impact

Less interruptions

Reduced disruptions by aligning production orders and modified routings with shop floor methods.

Higher production

Improved production and resource coordination resulted in higher production and lower stock costs.

Optimized monitoring

Automated problem identification and decision support for system-optimized monitoring.

Reduced time

Reduced the manufacturing cycle time by promptly modifying production plans to meet the plant conditions.

Automated manual process

Employees get to focus better on strategic issues by automating repetitive manual processes.

Standardized HR reporting

Automated salary review process ensuring close cooperation between production and quality control.

Impact that matters

30%

Reduction in TCO, leading to significant cost savings and improved financial performance.

35%

Decrease in deployment time, facilitating quicker implementation and reducing time-to-market for business solutions.

42%

Increase in speed, enhancing operational efficiency and responsiveness across various processes.

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